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Cream Separator Dairy Processing Plant For Yogurt \ Ghee \ Ice Cream Production Line

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$80000.00now$70000.00 unit
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Description

Complete set of 50000L /D YogurtGheeIce cream production line with cream separator

Figure shows ice cream ice cream processing equipment:
1. Ice cream mix preparation module containing
2. Water heater
3. Mixing and processing tank
4. Homogeniser
5. Plate heat exchanger
6. Control panel
7. Cooling water unit
8. Ageing tanks
9. Discharge pumps
10. Continuous freezers
11. Ripple pump
12. Filler
13. Manual Can filler,
14. Wash unit

DESCRIPTION
-Formulation:
The ingredients used in ice cream production are: fat;milk solids-non-fat (MSNF);sugar/non-sugar sweetener;emulsifiers/stabilisers;flavouring agents;colouring agents.

-Weighing, measuring and mixing:
Generally speaking, all dry ingredients are weighed, whereas liquid ingredients can be either weighed or proportioned by volumetric meters.

-Homogenisation and pasteurisation:
The ice cream mix flows through a filter to a balance tank and is pumped from there to a plate heat exchanger where it is preheated to 73 – 75deg for homogenisation at 140 – 200 bar, the mix is pasteurised at 83 – 85deg for about 15 seconds then cooled down to 5deg and transferred to an ageing tank.

-Ageing:
The mix must be aged for at least 4 hours at a temperature between 2 to 5degc with continuous gentle agitation. Ageing allows time for the stabiliser to take effect and the fat to crystallise.

-Continuous freezing:
•to whip a controlled amount of air into the mix;
•to freeze the water content in the mix to a large number of small ice crystals.

-Filling in cups, cones and containers;
-Extrusion of sticks and stickless products;
-Moulding of bars
-Wrapping and packaging
-Hardening and cold storage

Equipment list and technical parementers 30000L /D YogurtGheeIce cream production line with cream separator

FLOW NO.NAMEMAIN TECHNOLOGY PARAMETERUNITQTYMANUFACTURER
AMILK RECEPTIONSTORAGE UNIT
A-1Tanker unloading hose6 munit2Prepared
by clients
A-2Milk pumpSUS304,Pump lift 24M,Mechanical Seal, ABB motorset1DEEPORA
A-3twin piping filterSUS304 stainless steel,two pipe,Stainless Steal Filter Element 100 Meshset1DEEPORA
A-4flowmeter4-20mA signal output, with pulse countingset1E+H
A-5plate-type coolerSUS304,single stage,△T=16℃,discharge milk temp is 5℃set1DEEPORA
A-6milk storage tankSUS304 stainless steel,PU heat insulated,miller jaket ,side agitator, 960rpm, conical head,airtight manhole, breather valve,digital display thermometer,anti-eddy baffle,supporters with adjustable feetset2DEEPORA
A-6-aStatic Pressure SensorSUS304, 4-20mA signal output, range from 0-1 barset2LABOM
A-6-bTemperature SensorSUS304, 4-20mA signal output, range from 0-200℃set2JUMO
A-7milk pumpSUS304 stainless steel,pump lift 24M, Mechanical Seal,ABB motorset2DEEPORA
A-8Powder & water mixermaterial is SUS304, machinical sealingpcs1DEEPORA
A-9blending tankmaterial is SUS304,insulation,with decentration agitator,conical head,sealed manhole,breather vent,sample valve,digital show thermometer,anti vortex plate, adjustable legspcs2DEEPORA
A-10milk pumpmaterial is SUS304, pump lift is 24 meters, machinical sealingpcs2DEEPORA
A-11plate heater unionmaterial is SUS304, one section, heating with hot water, △T1=50℃, automatic temperature control, with hot water barrel and hot water pumppcs1DEEPORA
A-12double pipe filtersmaterial is SUS304, double pipe, stainless steel filter 100 meshespcs1DEEPORA
BPASTERLIZER, SEPARATOR, HOMOGENIZING UNIT
B-1PasteurizerPlate-type pasteurizer, inlet temperature is 4℃, centrifugal seperation at 55℃, sterilzing temperature 95 ℃, product outlet at 5℃, Spirax Sarco steam control system, JUMO temperature sensor, paperless recorderset1DEEPORA
B-2cream seperatorthree phase seperation, auto residue discharge, with stainless steel control boxset1DEEPORA
B-3high pressure homogenizer25Mpa, with starting box includedset1DEEPORA
CBUTTER PROCESSING UNIT
C-1Cream storage tankmaterial is SUS304,insulation,miller jacket, with decentration vertical agitator,conical head,sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legspcs1DEEPORA
C-2Rotor pumpSUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpapcs1DEEPORA
C-3Cream PasteurizerSemi-auto plate-type pasteurizer, PID temperature automatic control, product inlet at 50℃,sterilzing temperature 85 ℃,holding time30S,7 ℃ product outlet, GEA stainless steel plate, Spirax Sarco steam control system, E+H temperature sensor, GEA/APV pneumatic valve, digital recorder and paperless recorderset1DEEPORA
C-4Cream storage tankSUS304 stainless steel, dimple jacket,top off-center vertical agitator,airtight manhole, breather valve,digital readout thermometer,anti-eddy baffle, with adjustable feetpcs1DEEPORA
C-5Rotor pumpSUS304 stainless steel, Mechanical Seal, outlet pressure 0.6Mpapcs1DEEPORA
C-6butter churnerSUS304, frequency adjustable, running speed 20-40rppmpcs1DEEPORA
C-7Butter trollySUS304 stainless steel, each set with stainless steel sieve for draining whey, with wheelsset1DEEPORA
C-8Butter melt vatMaterial-touch is SUS304 stainless steel, miller jacket, insulation,coil pipe inside, supporters with adjustable feetPCS1DEEPORA
C-9Rotor pumpSUS304 stainless steel, Mechanical Seal, outlet press 0.6Mpapcs1DEEPORA
C-10cream settleing tankmaterial is SUS304,insulation, sealed manhole,breather vent,digital show thermometer,anti vortex plate, adjustable legspcs1DEEPORA
C-11Rotor pumpSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1DEEPORA
C-12Ghee boilerMaterial-touch is SUS304 stainless steel, insulation, dimple jacket, central vertical mixing, ball shape seal head, airtight manhole, breathing valve, digital display thermometer, anti-eddy baffle, s with adjustable feetPCS1DEEPORA
C-13Rotor pumpSUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpapcs1DEEPORA
C-14Ghee setting tankMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feetPCS1DEEPORA
C-15Rotor pumpSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1DEEPORA
C-16separatorDisk separator, automatic control, two-phase, started with frequency conversion, self-dischargingpcs1DEEPORA
C-17Ghee storage tankMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feetPCS1DEEPORA
C-18Rotor pumpSUS304 stainless steel,Mechanical Seal,outlet pressure 0.6Mpapcs1DEEPORA
C-19Ghee balance tankMaterial-touch is SUS304 stainless steel, insulation, conical head, airtight hole, breathing valve, digital readout thermometer, anti-eddy baffle, with adjustable feetPCS1DEEPORA
C-20ghee packing machinesuitable for pet jars 500 & 1000ml, capacity required is 10 jars per minute.pcs1BY CLIENT
C-21Packing tableSUS04,size:1*2mpcs14DEEPORA
DYoghurt unit
D-1Fermentation tankSUS304 stainless steel, three layers, dimple pad jacket,PU insulation, central vertical agitator with double blend speed:15 round per minute and 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legsPCS6DEEPORA
D-2Rotor pumpSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1DEEPORA
D-3Plate coolerSUS304 stainless steel, one section,large gap,ΔT=25°C, milk outlet temperature is 20°CPCS1DEEPORA
D-4Rotor pumpSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1DEEPORA
D-5Rotor pumpSUS304 stainless steel,mechanical seal,outlet pressure 0.6MPaPCS1DEEPORA
D-6Fermentation platformSUS304 stainless steel, 12000*800*2500mmPCS1DEEPORA
D-7Quarg separatorDisk separator, automatic control, two-phase, started with frequency conversion, self-dischargingpcs1BY CLIENT
D-8Rotor pumpSUS304 stainless steel,mechanical seal,outlet press 0.6MPaPCS1DEEPORA
EBlending unit for yoghurt
E-1Emulsification tankmaterial is SUS316L stainless steel,insulation,bottom high speed share,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti-vortex,
adjustable legs
PCS2DEEPORA
E-2Milk pumpSUS316L stainless steel, pump lift is 24 meters, mechanical sealPCS1DEEPORA
E-3Twin piping filterMaterial-touch is SUS316L stainless steel, two pipe, stainless steel filter element 100 meshPCS1DEEPORA
E-4Operations platformSUS304 stainless steel, 4000*1200*1200mmPCS1DEEPORA
E-5Blending tankmaterial is SUS316L stainless steel,insulation,with decentration agitator,conical head,sealed manhole,breather vent,CIP cleaning ball,simple valve,digital show thermometer,plate anti vortex,
adjustable legs
PCS3DEEPORA
E-6Milk pumpSUS316L stainless steel, pump lift is 24 meters, mechanical sealPCS1DEEPORA
E-7Yoghurt PasteurizerPlate-type pasteurizer, product contacting part is made of 316L, inlet temperature is 4℃,sterilzing temperature 93 ℃, product outlet at 40℃/ 4℃, Spirax Sarco steam control system, JUMO temperature sensor, paper-less recorderset1DEEPORA
E-8Temperature holding tankMaterial SUS 304, holding time: 600seconds, rock wool
insulation, built-in coiled tubes, stainless steel tanks
set1DEEPORA
high pressure homogenizerproduct contacting part is made of 316L, 25Mpa,with starting box includedset1DEEPORA
FHigh level filling unit for yoghurt
F-1High level tankSUS316L stainless steel, PU insulation, conical head, off-center agitator,sealed manhole, breathing valve, digital show thermometer, plate anti vortex, adjustable legsPCS2DEEPORA
F-2High level platformSUS304 stainless steel, 4000*3500*2200mmPCS1DEEPORA
F-3Plastic cup filling machine for yoghurtused for filling yoghurt, Auto filling, auto sealing, 500ml/cup, 2400cups/hourPCS4DEEPORA
GIce cream unit
G-1Pasteurizing tankMaterial-touch is SUS304 stainless steel, Dimple jacket, insulation, off-center vertical mixing, conical head, airtight manhole, breathing valve, digital readout thermometer, anti-eddy baffle, supporters with adjustable feetPCS1DEEPORA
G-2Rotor pumpSUS304 stainless steel,Mechanical Seal,outlet press 0.6Mpapcs1DEEPORA
G-3high pressure homogenizerproduct contacting part is made of 316L, 25Mpa,with starting box includedset1DEEPORA
G-4plate-type coolerSUS316L,single stage,△T=30℃,discharge temp is 5℃set1DEEPORA
G-5Flavouring tankSUS304 stainless steel,single Layer,off-center vertical agitator,half open cover, diaphragm metering pump, with adjustable feetpcs1DEEPORA
G-6Ice cream aging tankSUS304 stainless steel, three layers, dimple pad jacket, insulation with PU material, central vertical agitator with double blend speed: 30 round per minute, material inlet and outlet, CIP cleaning ball, breathing valve, digital thermometer, air-tight manhole, sight glass, sample valve, adjustable legsPCS3DEEPORA
G-7Rotor pumpSUS304 stainless steel,mechanical seal,outlet press 0.6MPaPCS1DEEPORA
HHot water system
H-1Hot water tankSUS304, double Laye, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valvepcs1DEEPORA
H-2centrifugal pumpSUS304, 24m lift, mechanical seal, ABB motorpcs1DEEPORA
H-3Plate heaterSUS 304, steam direct heating, max pressure is 0.8Mpa, one time termperatuing raising 30 degree.pcs1DEEPORA
H-4temperature control systemUK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrumentset1DEEPORA
ICIP system
IFull-auto CIP systemSUS304 stainless steel material,2 circuits,Concentrated acid/alcali tank adding system based on US technology, 300L×2 acid/alcali Concentrate tanksset1DEEPORA
R-1~4CIP return pumpSUS304 stainless steel,pump lift 24M, Mechanical Sealpcs4DEEPORA
R-5~8CIP return pumpSUS304 stainless steel,pump lift 24M, Mechanical Sealpcs4DEEPORA

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